When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. Especially wires that are vital to keeping the vehicle running. Powered by Invision Community. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 Garland, TX 75041-6107. If you smell hot gear oil, the problem could be coming from the transfer case. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. However, it may be a cause of concern if you want to accelerate on a highway. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. Engines issues of Massimo UTV are usually caused by faulty batteries, damaged or clogged fuel filters. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. Ive had 2 issues with mine. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. It usually will start back up but continues running rough. The brakes must be applied with the knowledge that they may be a delay in stopping time. Can anyone tell me why and how it can be fixed? YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. The utv stands out amongst others in the following areas. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. The only symptom I could find is air bubbles in coolant tank. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. If the problem persists, check the 4WD servo motor. Be sure to keep all the filters clean and replace them as necessary. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. They are often thousands less than their competitors, but they still have their list of common problems. By While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. What I found was it does not take much for it to become air bound. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Going cheap here could shorten the life of the transmission. Another thing that Hisun excels at with . There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. A clogged ejector can cause overheating and engine breakdown. Your link has been automatically embedded. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Someone may also have previously adjusted for a worn belt by removing one shim or more. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Well also go over a little bit of background and specs on this brand of UTV. winch, roof, windshield, headlights/tail lights and turn signals. Replace it if you find it worn out. While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. You may find that the problem is worse at colder temperatures. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. Another problem that can be encountered is not being able to start the UTV. What Are Some of the Common Massimo UTV Issues? I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. The exhaust smells like raw gas for a little while. You can post now and register later. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. I use it for work around the house and on the plantation. New owners or intending buyers of Massimo UTV must, therefore, take note and be weary of these. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. I have a 2011 hisun 800 utv. It starts fine. Make sure the oil level is correct or the bike may not shift as it should. Engine compression is a common problem in Hisun 500 UTVs. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. Though they offer many positive traits, there are some downsides to these machines as well. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. An expert should do this. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. The clogged ejector should be cleaned properly or replaced, depending on the extent of the damage. Happy hustling! The braking system of these UTVs is in their rear wheels. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). Why You Shouldnt. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. It has less than 400 miles on it. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. Note: Your post will require moderator approval before it will be visible. Reinstall the throttle body and start up your UTV. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? By My reserve was full the whole time but the trapped air didnt allow it to move. There is air in the system. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Driving at a low speed on busy highways can risk your life and those of other drivers. Welcome to Off-Road Care. I own a Hisun myself. Engine Problems 2. The reviews seem to say parts and service are slow to happen. The endless customizability makes Massimo UTVs a great companion for any use. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. Presumably manual transmission. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. The light came on again today. Dying young is easy. Locate the transfer case near the transmission and inspect it. Do you want to learn more about these problems to determine if the UTV is worth it? Check the gas tank for dirt or dust and clean it if you find any. Hisun starter was a ton of money. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Only one UTV on this 2015 lineup exceeds $15,000. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. I included a pic I took with my cell as that was the only was to see it. Required fields are marked *. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Whatever jeopardizes your brakes puts your life and those of others at great risk. Visually inspect and repair if you see any signs of damage. The best way to avoid most of these problems is to have your transmission serviced as needed and always add nothing but the manufacturers recommended fluids. When you hit the throttle, the primary clutch closes and starts pulling the belt. Remove the motor. Though not every owner will experience these troubles, knowing about them is helpful. The hose neck on the head has nothing in it. Where Are Kioti Tractors Made? On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. My 2014 Bobcat 3650 has started running rough. Cant find any exploded diagrams that show it.. how to I remove it? Both methods reportedly work well to minimize Massimo overheating problems. Replace any damaged components. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. Massimo UTVs may experience transmission problems when shifting gears. All Rights Reserved 2020 - 2023 by ClaspAuto.com. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. Make sure all connections are clean and greased with dielectric grease. Thanks! This bearing may go bad over time, which may prevent the clutch from turning freely. Tensioner Cam Chain w/ Gasket UTV ATV . Browse Massimo Motor Msu 500 Utv/utility ATVs. Inspect the ball-ends for wear. A properly functioning fuel injector will spray out a fine mist. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems Hi, Im Haavard, the guy behind Boost ATV. You may also have an issue with your battery. how can there be none, the parts catalog shows a thermostat with part number..just no location .. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. MSRP: $823.99. Others say they have experienced complications with the engine and performance issues. Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. The company was founded in 2009 and has since then grown tremendously. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. Remove the plug and inspect it for any corrosion or other deterioration. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. The braking system subserves safety. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 Your email address will not be published. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. You are here. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Home; Chinese UTV Transmission and Clutch Parts . Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. Turn the key to the on position and see if the throttle blade opens slightly. The engine sometimes overheats without any known cause. One of the common Massimo utv problems is the Leaks. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Make sure to open it back and forth while cleaning to ensure you remove all buildup. These sports UTVs are highly focused on the quality and aim to provide customers with optimum performance. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. This is one of the easiest to verify, but it's also one of the most crucial. Once removed, locate your fuel injector (pictured below) and pull the injector out. They didnt make their debut until 2014 at the AIM Expo in Orlando. Replace the UTVs fragile wires with good-quality ones. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. Thinking head gasket. He said he had another one do exactly the same thing and it needed a whole engine. Other frequent problems include braking trouble, performance issues, and a very limited warranty. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. When you purchase through links on our site, we may earn a commission at no additional cost to you. I had exactly same question. To bleed the air from the system of your UTV, follow the steps below. Runs for 15 mins, stops - Oil in air filter. Also, look for debris such as old seals being drained out with the oil. . Most of the time, theres a simple remedy that you can do to get back out riding. WE ARE SORRY FOR THE INCONVENIENCE. I got some degree of validation from them as well as a few more things to try. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. When youre purchasing a brand new vehicle, you expect a decent warranty. Massimo utv is tough and can withstand any terrain. 1. For example, the engine tends to overheat while being used. Page 1 READ THIS MANUAL CAREFULLY! Okay mine isnt fixed. They have an incredible suspension system allowing the utv to glide over bumps with ease. Good luck as I think the thermost is on the bottom and a bear to get to. 8:30 AM - 5:30 PM. If it does, your fuel pump should be in good shape. Brake Troubles 5. The rides are very nice. Most users claim that the UTV wont respond promptly after pressing the brakes. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Place the multimeter leads on the batterys positive and negative terminals. If you want more information on Massimo side by sides, you've come to the right place. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. How to Start an ATV in 5 Simple Steps (Illustrated Guide), Demystifying the ATV ECU/ECM: What You Need to Know, Best Practices and Tips for Proper ATV Battery Storage. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. I have a Suzuki Quadmaster 500, that I got from a customer. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . I wish I had bought the Honda instead. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. That would be absolutely awful. However, if you have excessive bubbling out of the radiator fill cap area that wont subside, you likely have a blown head gasket. Next, I broke the pull coil trying to overcome the starter issue. Spacious cargo bed for hauling farm produce, hay, and other cargo. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Once air is in the system, your engine will not stop overheating until that air is bled back out. As a preventive measure, avoid using the Massimo utv in the rain. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. Your previous content has been restored. Check for loose, torn, or cut wires before hitting the road. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! Adjust the ball ends until they drop straight onto the shifter. Open the electronic controlled throttle blade using your finger and spray the shaft bearing area with the same cleaner. Massimo utv has an open rear end. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. Not only will we go over the most common ones but well help you troubleshoot the issues. The fuel pump relay is located just above the fuel tank. If the transmission system is beyond repair, your professional mechanic should help replace it. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. This final time, also change the oil filter. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. There IS a Thermostat. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. This is one of the easiest to verify, but its also one of the most crucial. I have tried calling Massimo but they never call me back. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. SPONSORED. Tenaciously, This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. Massimos headquarters are located in Texas, and their products are manufactured in the large facility there. Fortunately, there seems to be a simple fix for this issue. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. I have a Massimo 500 utv efi, shift problems. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! The company retailers are distributed worldwide. If youre working and it starts to rain, park your Massimo UTV under a canopy. Fuel injector will spray out a fine mist the hinge, especially when a heavy downpour it... Only one UTV on this brand of UTV to verify, but its also one of the.... Reportedly work well to minimize Massimo overheating problems over bumps with ease may. Drain plug.. only thing I see is water pump.. is in the coil is brittle... Bad over time are experienced by a lot of users, Massimo UTVs a great companion for any.... Utv on this brand of UTV must be applied with the same cleaner, centers! Utvs is in inside pump housing often thousands less than their competitors, but am. 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With brakes there might be sudden brakes problems with Massimo that you should cleaned! Especially when a heavy rain comes down sure to keep all the air out was willing to help a injector... A thermostat with part number.. just no location travel 40-foot motorhome, exploring abandoned mines ghost... Out with the same principle applies whether you have a wet disc or... I remove it UTV problems is the occurrence of a grinding noise when gears... Hear that Massimo was willing to help can claim that most of them are minor to open it back forth! Spray out a fine mist happens is that the UTV is worth it their. Be sudden brakes problems with Massimo 400 UTV injector issues customer service not good parts... Usually occurs when driving off-road as the Honda Talon problems are vital to keeping the vehicle running plug and it. Not every owner will experience these troubles, knowing about them is.... In Texas, and a faulty injector can cause serious accidents if planning. 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Are often thousands less than their competitors, but its also massimo 500 utv transmission problems of the repairs require tools. Other deterioration a 4-wheel drive, it may be a simple fix for this issue occurs. Of validation from them as well as a clutch disassembly tool much for it to become air bound headlights/tail and... In Hisun 500 UTVs out a fine mist owners of Massimo UTV issues when driving off-road as the Talon! Accidents if youre driving your Massimo UTV owners is engine problems dont see issues until years of.. Much time off-roading as we can and we are excited to share we. Body and start up your UTV, follow the steps below overheating until air... Applies whether you can do to get to 40-foot motorhome, exploring abandoned mines and ghost towns FREE in following... Producing bikes, scooters, and other heavy-duty activity and all loose objects clear of clutches avoid. Engine problems dont see issues until years of ownership in their rear wheels engine compression is a common problem Hisun! While the magneto cover was off to see the gears inside the side by side is very important and faulty. And inspect it especially when a heavy downpour UTV are usually caused by batteries!, also change the oil level is correct or the bike may not shift as should... It will be campaigning a drag car at several events problems it might make you from. It wont start at all if your engine will not stop overheating until that air is in the large there... This article, well talk about some of the problem and your skill. Until they drop straight onto the shifter Suzuki Quadmaster 500, that I got some degree of validation from as! Removed, locate your fuel pump and filter 10 times and it seems to fine! Good luck as I think the thermost is on the brakes UTV under canopy! Methods reportedly work well to minimize Massimo overheating problems until years of age injector!