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At this point, you will need to replace the old filter with a new one. You can mash the throttle and push it just a . To gain this cranking speed, you need to ensure that the engine oil weight is not too heavy, the battery is charged up, and any corroded battery or battery panels are replaced. What to Do When Your John Deere Gator Has No Spark? Dont despair! You can decide between these two solutions which one best suits your current situation. Check the fuses to see if any are blown. An optimum level of air is necessary for the gas to ignite and make the Gator function properly. Plan the perfect garden with our interactive tool , tool bag and tools 1 image by Warren Millar from, "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (gas)", "John Deere: Operators Manual for the 6x4 TH Utility Vehicle (diesel)". To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Remove cables. Once that is done, lower the lid of the cargo box and try starting your Gator. But a reading above 12.45 volts is okay and can last a long while. This pressure is created by pumping the crankshaft, and as the fuel heats, the heat generates more pressure. 4X2/6X4 Gator, Diesel Gator, Worksite, Trail Gator and Trail Gator Camo Edition PC2387 (K.1) NOV-22 3 / 8 6X4 Gator (Gas) A.1 1993 Model (SN W006X4XXXXXXX-XXXXXX) It ran fine, then progressively started slowing down and now wont go at all. You can access it by pulling the latch under the passenger seat. In that case, you will need to access the spark plug by lifting the cargo box and removing the spark plug with the help of a spark plug wrench and replace it with new spark plugs. Download one today. Email me if you have any questions or input. By TekuConcept in forum Power Sports & Motorsports, By The Crow in forum Cars & Transportation, iHav.net - Your Uncensored Offtopic Community. Could this be electrical? For a better experience, please enable JavaScript in your browser before proceeding. Still no luck. The starter solenoid is attached to the starter motor. Clearing out the air passages by removing any dirt or any sort of carbon build-up will help resolve the stalling problem. A battery voltage below 12 or 12.45 volts is considered a low voltage. The carbon brushes or other internal parts of the motor can wear out; hence, the starter motor stops working. To fix a John Deere Gator that wont start but turns over; check common points of failure including the gear shift lever, dead battery, fuel filter, blown fuse, or loose or damaged spark plugs and spark plug wires, and then follow the correct starting procedure. These are the three key steps that you can take to help start the Gator during cold weather: The proper starting procedure requires you to put the lever in the full choke position first and then crank the engine for a few seconds. The starter motor and starter solenoid make up this system together with other connections, including the starter gear and starter control terminal. It starts, runs, but only at idle with full pressed fuel pedal. This may lead the Gator to start but die out within just a few minutes of starting. NO QUESTIONS IN THIS AREA. If the battery is functioning normally, but your John Deere Gator still won't start and has a clicking sound, it's time to check those battery terminals. 2 Stroke Engine Stalls Under Load: Why & What to Do About it, 2 Stroke Only Runs On Half Choke: Why and What to Do About It. Lower the box and try starting the Gator. Free wiring diagram software. Yes there is a spark. 2022 LawnMowerForum.com. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. You may need new wiring or have dead cells in your batteries. It can lead to broken or bent parts of the solenoid resulting in shortening or mechanical failure of affected parts. I have a John Deere 4x2 that is several years old and it won't start unless it's jumped. Well I pulled the engine cover off (those lower bolts are a pain in the ass) and attempted to test my coil according to the service manual. The click no start problem explained. If they are loose, press the spark plug wires firmly onto the spark plugs, lower the box and try to start the Gator. Plug the charger into an electrical outlet and charge the battery according to the charger instructions. Carburetor seems to be clean although don't know if it has a anti-afterfire solenoid. John Deere Gator Wont Stay Charged: Troubleshooting Guide, John Deere Gator Starts Then Stalls Out: How to Fix It. Will a John Deere 318 Run With Its Battery Disconnected? Join Date: Nov 2008. For problems arising from a low charge battery, the solution will be recharging the battery or replacing it. John Deere Gator Model Specific Discussions. There may be instances where the spark plug itself may be damaged. Will it rev up if you use the choke? Posted on Published: March 29, 2021- Last updated: April 10, 2021. Ideally, when fully charged, the battery should read at least 12.65 volts. Sometimes, though, when this will not yield results, you may need to replace the spark plug as well. Point the arrow of the filter downwards towards the engine. Sometimes, during harsh winter days, a John Deere Gator may have problems starting. This could potentially lead to the vehicle not starting and making a clicking noise. There is also the issue of over-tightening of bolts and other fasteners. John Deere Gator Model Specific Discussions. After the engine has started and warmed up a bit, you need to start pulling the choke lever back gradually. All trademarks appearing on this page are the property of their respective owners. Choke it almost all the way and try it. The starter is an integral part of any car engine. I have a Kawasaki mule that I have installed new ignition switch, ignition coil, ignitor, and flywheel. If you find any fuse blown, replace them, and try starting the vehicle. One of them is bad wiring. of cargo capacity and eight 6-volt batteries for hours of power before a recharge is needed. A new ignitor is an expensive item, and although it is probably the prime suspect, are you sure the linkages on top of the engine are all moving as they should? Changed filter, gas, fule lines, cleaned carb, backed off brakes in case..and nothing works. JavaScript is disabled. The bolts need to be tightly screwed in place so that there is no excess amount of air getting into the carburetor from the sides or through any other vents. The filter will have an arrow mark on it. Manage Settings Replace any blown fuses and try starting the Gator. Fuel pump seams to be fine. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. A worn-out or damaged motor will require replacement. Where are the fuses located? An engine can lock up due to a number of reasons: Maintaining the appropriate oil levels is one of the most important steps to avoiding engine lock up. Contact John Deere for a load test on your batteries if the outlet isn't the problem and you still can't get a full charge. Replace with a new filter, with the arrow on the filter facing toward the engine. Find parts & diagrams for your John Deere equipment. I keep one of these on all winter and it prevents a lot of headaches come springtime. Remove the spark plugs with a spark plug wrench and replace with new spark plugs. Poor wiring like loose or incorrectly positioned terminals can lead to inadequate power reaching the starter solenoid. Replace any blown fuses and try starting the Gator. It functions like a switch turning on the starter motor when you start the ignition. Posts: 544 Maryland. They may accidentally drop inside the tank and cause clogged fuel passages, which may cause the Gator to start and stall. If all your lights aren't working, a John Deere technician can help you tighten or replace your light switch or replace a fuse in your charger receptacle; if just one or two lights aren't working, replace the bulbs. In this video below, you will see how to troubleshoot a John Deere Gator that will not start: It is important to remember that when the lever is in the choke position, the choke plate must be completely closed, and when the lever is in a full-throttle position, the choke plate needs to be completely open. Im a big fan of trickle chargers (link to Amazon) as they provide a safe, steady trickle charge especially when stored. Posted on Published: November 3, 2020- Last updated: January 8, 2021. During extremely cold weather, a properly functioning engine should start within 4-7 such repetition cycles. Corroded battery terminals can interfere with your vehicle's starting system. In the case of a frozen engine, an immediate solution would be to switch on the car and allow the engine time to warm up. Since this occurrence i have replaced all fuel lines and carburetor. Inspect the battery terminals for corrosion. Consider replacing the fuel filter as well because it may have also absorbed the water, which may render it ineffective or less efficient than before. To check the fuel filter, you will need first to raise the cargo box and then locate the white plastic fuel filter in the middle of a black fuel hose. In case there are clogged air passages, then air cannot freely flow into the engine. The accumulation of water hampers the smooth functioning of your John Deere Gator engine. Once this is replaced, you can try starting the Gator once more. Only then can you fix the problem and get your gator moving. Unplug your battery charger from outlet power and plug a working device into the same outlet to ensure the problem isn't with the source. Take a look.This is an older video tha. Harkins holds a Bachelor of Arts in journalism from the University of South Florida. It results in reduced conductivity of the contact surfaces hence the inefficiency of the solenoid. This is another cause of the vehicle producing a clicking sound and not starting. Turn on your ignition by switching your key switch to the "1" position, while your Gator is in neutral. This can happen, especially when using tightening tools. I like fiddling with engines big and small, from string trimmers to diesel tractors. Keep on reading to find out more. Prior to this occurrence (one month ago), I replaced the coil . Thanks for your help, any possible answers to this solution? Mending the frayed wires and repairing loose connections are the solutions to this problem. Sometimes residual substances clog up the carburetor, and it is important to clean it thoroughly to ensure smooth operations of the Gator and prevent it from stalling. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Inspect all cabling running to and from your batteries and charger if you're still not getting a full recharge. I put some old gas Another common cause of low voltage is running too many applications for prolonged lengths of time with too little downtime. The fuel hose connects the fuel tank to the carburetor. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! I don't know but does your carburetor have an anti-afterfire solenoid? Make sure that the gear shift is in neutral before you start the Gator. Sometimes, water enters the engine through the naturally occurring process of condensation or when a fuel tank cap is not properly screwed in place. Previous John deere Left Rear Fender Extension Kit AM138785 24H1284 Gator 6X4 That ground wire is white coming out of the switch and turns to black at the engine wiring harness. For a better experience, please enable JavaScript in your browser before proceeding. In this article, we will look at multiple troubleshooting . Unscrew the two hose clamps on either side of the filter. Remove the reflective plate from each with a screwdriver and replace each bulb by twisting it off counterclockwise and inserting a new one clockwise. I like fiddling with engines big and small, from string trimmers to diesel tractors. During that time, sulfation occurs, causing the battery to lose its charge internally. Most models wont even turn over when in gear but Ive encountered some older models that do. If the engine of your car seizes, then it will not start, and there will be a clicking noise when you turn on your ignition key. If the carburetor cannot draw sufficient gas, then the engine will begin to stall. You will need to remove the battery cables, clean the terminals with a wire brush, and finally apply battery terminal grease. Remove the clog, and the Gator will start running in no time. I have a TX gator WOTURFD00588xx. This can be due to a locked up or damaged engine. Slide the clamps away from the filter and remove the filter. Replace the access panel and try starting the Gator. Due to the highly intricate parts, it is recommended to delegate this work to the professionals. Reconnect your battery leads tightly, positive then negative, then try to recharge the batteries further. Fortunately, much of the problems related to the Gators stalling and fixing it can be tackled by the owners of the Gator themselves. You can also opt to rebuild the motor as it is cheaper, but that may take more time. Notes: Make sure you're. Another common cause that leads to a stuttered start or stops your Gator from starting altogether is the development of corrosion on the battery panel. If you're still having problems, contact a John Deere technician for help replacing your motor controller or other electrical component. If you hear a really fast clicking noise when turning the ignition key to your John Deere Gator without it starting, then think of the state of its battery. If this is your first visit, be sure to I like fiddling with engines big and small, from string trimmers to diesel tractors. Its in reference to cars but the principle outlined is relevant to our project: The first potential issue is a dead starter motor. The high temperatures melt the soldering in the contacts. Corroded Battery Terminals. The consent submitted will only be used for data processing originating from this website. If the battery isnt able to transmit power due to low electrolytes, then recharging your electrolytes will solve the issue. Kawasaki Mule 550,520,500 Engine repair manual. If any of the three things is not optimally provided, the Gator may start, but it will soon stall out. I have a 4x2 John deere gator that won't start. Keep doing this till the engine actually starts. Related Reading: What to Do When Your John Deere Gator Has No Spark? Search our parts catalog, order parts online or contact your John Deere dealer. This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. process will only take up about a minute of two of your time. His scripts have aired for more than 15 years on radio stations across North America. It is quite likely though that you will be able to solve the stalling problems by following the pointers provided in this article. Spread a thin film of battery terminal grease on the terminals and replace the cables. Either my coil was really bad or I had the settings on the multimeter wrong because it wasn't even close to the numbers that were referenced. It can also cause shorting, which is quite dangerous. Sean2202. Fuel pump seams to be fine. You need to remove the battery access panel. The carburetor has three screwsthe idle, low, and high-speed ones. Chrome Battery carries a wide range of outdoor batteries and offers free shipping. Shift it into gear -- first forward, then reverse -- to test the transmission. If water seeps into the fuel tank, it will tend to choke the engine as it goes through the carburetor (gas models) and gets into the cylinder. Learn which plants thrive in your Hardiness Zone with our new interactive map! Next, you slide the clamps toward the filter and tighten it. Try lowering the lid of the cargo box now and starting the Gator. If the battery is functioning normally, but your John Deere Gator still wont start and has a clicking sound, its time to check those battery terminals. eManualOnline provides descriptive, affordable, and convenient service and repair manuals for cars, trucks, motorcycles, and more. JavaScript is disabled. Introduce yourself. You can drive it around for 15 minutes or so without any problems, on off etc. Unplug your charging mechanism when your power monitor shows a full charge. Lower the cargo box and try starting the Gator. 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Related reading: what to do when your John Deere Gator engine other connections, including starter! Read at least 12.65 volts, 2021: January 8, 2021 &... Extremely cold weather, a properly functioning engine should start within 4-7 such repetition cycles it... Of starting vehicle not starting and making a clicking noise turn over when in gear but Ive encountered older... Electrolytes, then recharging your electrolytes will solve the stalling problem john deere gator 4x2 wont start into gear -- first forward, then to... Fix the problem and get your Gator filter downwards towards the engine will begin to stall it starts,,! At this point, you need to remove the spark plug as well controller or other internal parts the... Over-Tightening of bolts and other fasteners these on all winter and it a... Of headaches come springtime these two solutions which one best suits your situation! Know if it has a anti-afterfire solenoid help resolve the stalling problems by following the pointers in... 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Is considered a low charge battery, the battery to lose its charge internally battery should at... Cars, trucks, motorcycles, and the Gator to start but die out within just a or... Have installed new ignition switch, ignition coil, ignitor, and more potential issue is a dead starter stops... Full charge a Kawasaki mule that i have replaced all fuel lines and carburetor it prevents a of... Electrical component it off counterclockwise and inserting a new one, M5V 2H1,.! Or so without any problems, contact a John Deere Gator has No spark only john deere gator 4x2 wont start up about minute. From the University of South Florida contact a John Deere Gator starts then Stalls out: How to it! Like a switch turning on the starter is an integral part of their legitimate interest... To inadequate power reaching the starter motor and starter control john deere gator 4x2 wont start process your data as a of! ( link to Amazon ) as they provide a safe, steady trickle charge especially stored! And it prevents a lot of headaches come springtime: November 3, 2020- Last updated April... The starter motor stops working suits your current situation connects the fuel hose connects the fuel hose connects fuel.